Page 24 - DHC-new 25 sept[53209]

cooking process lasts for 3-4 hours. While the shell
cooking is going on some of the food ingredients are
processed through triple roller grinder; homogeniser;
palnetary mixer and other processing and filtration
equipment and kept ready for filling. The processed
food ingredients and the cooked shell mass are
loaded on the imported fully automatic, sophisticated
computer driven encapsulation machines where the
shell formation and food ingredient are converted
into a consumable soft gel capsule. Customisation of
and colour options make the process complicated.
The semi dry soft gel passes through rigorous quality
control parameters confirming efficacy and safety.
The drying process is under rigid conditions of
temperature and humidity, a process that can take
unto 72 hours and considered as approved once
the moisture content reaches the specified limit as
prescribed by the R&D SOP for the product. Heavy
duty drying equipment is installed to service the
drying rooms and maintaining the rigid required
conditions 24x7 for drying soft gels. Each soft gel
is inspected for conformity of shape; size leakage
if any. The soft gels are processed for hygiene and
the final approved capsules are quarantined for a
specific period, then passed through stringent quality
checks as prescribed and then packed as per SOP.
The finished product is quarantined and tested before
release to the commercial sales store.
Section – Liquid orals: The quality of water used is
critical for maintaining the quality of the finished
product. Our high-tech water treatment plant of
10,000 litres with ultra-purified USP grade water
running 24x7 through special grade steel pipes feed
the liquid section with the water required. The food
ingredients are pre-prepared in special steel vessels
and diluted with water, mixed, stirred, homogenised
as a continuous process as per R&D provided SOP
are filtered using the filtration unit and filled into pre- accommodate a variety of capsules in terms of shapes
cleaned sterilized, microbe and contamination free
bottles as per the specified volumes and instantly
capped. This is simultaneously delivered utilising
efficient equipment and manufacturing technology
on an automated line. The process quality checks
are performed as per R&D SOP. The finished product
is quarantined and tested before release to the
commercial sales store.
Section – Tablets: The manufacturing of tablets
Section – Hard shell capsules: We deliver quality
hard shell capsules utilising technology of capsule
filling machine which is suitable for filling powders
and pellets. This machine has functional use as it
has capabilities output and handy operations It
conforms to the WHO-GMP guidelines with various
safety features for maximum protection. Capsule
fillers are used to fill the preformed capsules with
pre-determined quantity of ingredients. Capsules are
fed into the machine, the filler then align, open and
accurately fills each capsule and recloses.
Fillers generate minimum dust with lowest level of
product loss. Non-separated, double loaded capsules
and improperly inserted capsules are Automatically
rejected by the machines to maintain the consistency
in the quality of product. Most capsule fillers
are characterized with fast changeover time to
and size. These machines require minimal maintenance
and are easy to clean. The speed adjusting equipment
and automatic counters ensures the right quantity of
capsules being filled and packed. The SOP provided
by the R&D is strictly adhered to maintain product
quality. The final product is quarantined and quality
checked before release to commercial sales store.
is a complex multi-stage process under which the
materials change their physical characteristics a
number of times before the final dosage form is
produced. The tablets are made by wet granulation
and dry granulation. Regardless of whether tablets
are made by direct compression or granulation, the
steps of milling and mixing is the same. Numerous
unit processes are involved in making tablets,
including particle size reduction and sizing, blending,
granulation, drying, compaction, and (frequently)
coating. Various factors associated with these
processes can seriously affect content uniformity,
bio availability and stability. As making tablets is a
complex process adherence to R&D provided SOP
is very important to maintain quality of food pills.
The final product is quarantined and quality checked
packed and released to commercial sales store.
Section – Topical: Highly sensitive cosmeceutical
preparations, allergy free, without preservatives,
in various forms are manufactured in this section.
Gels, lotion, creams, paste, ointment and oral paint is
manufactured using high tech equipment. The process
constitutes of homogenous mixing of ingredients
with continuous stirring. As the product reaches the
required consistency the deliration process is applied,
brought to room temperature filtered and packed.
The final product is quarantined and quality checked
before releasing to commercial sales store.
Section – Powder: All ingredients are sifted then dry
mixed in cone blender, homogenised, and sterilised.
The powder products are stored and packed in oxygen-
less and moisture-free inert conditions to prevent
oxidation of ingredients and maintain the shelf life of
the product then product passes through stringent
quality checks as prescribed and then packed as per
SOP. The finished product is quarantined and tested
before releasing to the commercial sales store.