Page 25 - DHC-new 25 sept[53209]

cooking process lasts for 3-4 hours. While the shell Section – Tablets: The manufacturing of tablets
cooking is going on some of the food ingredients are is a complex multi-stage process under which the
processed through triple roller grinder; homogeniser; materials change their physical characteristics a
palnetary mixer and other processing and filtration number of times before the final dosage form is
equipment and kept ready for filling. The processed produced. The tablets are made by wet granulation
food ingredients and the cooked shell mass are and dry granulation. Regardless of whether tablets
loaded on the imported fully automatic, sophisticated are made by direct compression or granulation, the
computer driven encapsulation machines where the steps of milling and mixing is the same. Numerous
shell formation and food ingredient are converted unit processes are involved in making tablets,
into a consumable soft gel capsule. Customisation of including particle size reduction and sizing, blending,
and colour options make the process complicated. granulation, drying, compaction, and (frequently)
coating. Various factors associated with these
The semi dry soft gel passes through rigorous quality processes can seriously affect content uniformity,
control parameters confirming efficacy and safety. bio availability and stability. As making tablets is a
The drying process is under rigid conditions of complex process adherence to R&D provided SOP
temperature and humidity, a process that can take is very important to maintain quality of food pills.
unto 72 hours and considered as approved once The final product is quarantined and quality checked
the moisture content reaches the specified limit as packed and released to commercial sales store.
prescribed by the R&D SOP for the product. Heavy
duty drying equipment is installed to service the Section – Topical: Highly sensitive cosmeceutical
drying rooms and maintaining the rigid required preparations, allergy free, without preservatives,
conditions 24x7 for drying soft gels. Each soft gel Section – Hard shell capsules: We deliver quality in various forms are manufactured in this section.
is inspected for conformity of shape; size leakage hard shell capsules utilising technology of capsule Gels, lotion, creams, paste, ointment and oral paint is
if any. The soft gels are processed for hygiene and filling machine which is suitable for filling powders manufactured using high tech equipment. The process
the final approved capsules are quarantined for a and pellets. This machine has functional use as it constitutes of homogenous mixing of ingredients
specific period, then passed through stringent quality has capabilities output and handy operations It with continuous stirring. As the product reaches the
checks as prescribed and then packed as per SOP. conforms to the WHO-GMP guidelines with various required consistency the deliration process is applied,
The finished product is quarantined and tested before safety features for maximum protection. Capsule brought to room temperature filtered and packed.
release to the commercial sales store. fillers are used to fill the preformed capsules with The final product is quarantined and quality checked
pre-determined quantity of ingredients. Capsules are before releasing to commercial sales store.
Section – Liquid orals: The quality of water used is fed into the machine, the filler then align, open and
critical for maintaining the quality of the finished accurately fills each capsule and recloses. Section – Powder: All ingredients are sifted then dry
product. Our high-tech water treatment plant of mixed in cone blender, homogenised, and sterilised.
10,000 litres with ultra-purified USP grade water Fillers generate minimum dust with lowest level of The powder products are stored and packed in oxygen-
running 24x7 through special grade steel pipes feed product loss. Non-separated, double loaded capsules less and moisture-free inert conditions to prevent
the liquid section with the water required. The food and improperly inserted capsules are Automatically oxidation of ingredients and maintain the shelf life of
ingredients are pre-prepared in special steel vessels rejected by the machines to maintain the consistency the product then product passes through stringent
and diluted with water, mixed, stirred, homogenised in the quality of product. Most capsule fillers quality checks as prescribed and then packed as per
as a continuous process as per R&D provided SOP are characterized with fast changeover time to SOP. The finished product is quarantined and tested
are filtered using the filtration unit and filled into pre- accommodate a variety of capsules in terms of shapes before releasing to the commercial sales store.
cleaned sterilized, microbe and contamination free and size. These machines require minimal maintenance
bottles as per the specified volumes and instantly and are easy to clean. The speed adjusting equipment
capped. This is simultaneously delivered utilising and automatic counters ensures the right quantity of
efficient equipment and manufacturing technology capsules being filled and packed. The SOP provided
on an automated line. The process quality checks by the R&D is strictly adhered to maintain product
are performed as per R&D SOP. The finished product quality. The final product is quarantined and quality
is quarantined and tested before release to the checked before release to commercial sales store.
commercial sales store.